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3 October 2015

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TRADESMAN-SMITHY(FORGING AND HEAT TREATING),TECHNICAL EDUCATION SOLVED PAPER 2015

TRADESMAN-SMITHY(FORGING AND HEAT TREATING),TECHNICAL EDUCATION
EXAM DATE:03-10-2015
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1.The ‘Payyambalam Beach’ is in:
A.Ernakulam
B.Kannur*
C.Kozhikode
D.Kasargod
Ans:B

2.The geographical area that lies between Northern Mountain Ranges and Peninsular Plateau is:
A.Indo-Ganetic Plain*
B.Western Ghat
C.Konkan Coast
D.Wynad
Ans:A
3.’The National Museum’ is situated in:
A.Delhi*
B.Bangalore
C.Hyderabad
D.Vishakapattanam
Ans:A
4.”Mangalyan’,the satellite intended to study about Mars is launched by:
A.PSLV-125
B.PCLV-D-10
C.ISRO-18
D.PSLV-C-25*
Ans:D
5.The renowned world leader who popularly known ‘Madiba’:
A.Martin Luther King
B.Gandhiji
C.Nelson Mandela*
D.Barrack Obama
Ans:C
6.The World Chess Champion of 2013 Magnus Karison is from:
A.Poland
B.Russia
C.U.S.A
D.Norway*
Ans:D
7.The port which is known ‘Queen of Arabian sea’:
A.Kochi*
B.Mumbai
C.Chennai
D.Azhikkal
Ans:A
8.The progressive movement of V.T.Bhattatirippad to uplift the Brahmins of Kerala:
A.Namboodiri Sabha
B.Yogakshema Sabha*
C.NSS
D.Marar Sabha
Ans:B
9.The Indian writer who won the honour’Companion of the Indian Empire ‘by the British:
A.Ravindranath Tagore
B.Muhammed Iqbal
C.Bankin Chandra Chatterji*
D.Amarthya Sen
Ans:C
10.’Bharathapuzha’originates from:
A.Vadasserimala
B.Kudiyanmala
C.Karadimala
D.Anamala*
Ans:D
11.The pride of Indian Navy ‘INS Sindhu Rashak’drowned 2013 August in:
A.Vishkapattnam
B.Mumbai*
C.Karachi
D.Kolkatta
Ans:B
12.The Bengali writer assassinated by’Talibanists in Afghanistan is:
A.Sushmitha Banerji*
B.Devayani Vora
C.Deepak Sandhu
D.J.P.Sen
Ans:A
13.The Great Karnatik musician ‘Dhakshinamoorthy ‘was born in:
A.Chennai
B.Trissur
C.Kannur
D.Alapuzha*
Ans:D
14.The ‘Atma Vidya Sangham’is a social-reform movement founded by:
A.Brahmananda Sivayogi
B.Kumara Guru
C.Vagbhatananda*
D.Annie Beasant
Ans:C
15.The South –West Monsoon starts from the month of:
A.October
B.June*
C.March
D.December
Ans:B
16.Gandhi’s first experiment of Satyagraha in India was in:
A.Sabarmathi
B.Dandi
C.Chambaran*
D.Bombay
Ans:C
17.’Panmana Ashramam’ is connected with:
A.Sree Narayana Guru
B.Kumaranasan
C.Sister Alphonsamma
D.Chattambi Swamikal*
Ans:D
18.The Political party formed by Dr.Ambedkar is---------
A.Independent Labour Party*
B.Indian Backward Party
C.Forward Block
D.Swarajist Party
Ans:A
19.The Malayali  Physical Trainer who awarded ‘Dronacharya’in 2013:
A.P.T.Usha
B.Dr.Sebastian Paul
C.K.P.Thomas*
D.Tinu Yohannan
Ans:C
20.The first public sector bank introduced ‘Credit card’ in India:
A.State bank of India
B.Central Bank of India*
C.HDFC
D.Federal bank
Ans:B
21.Smithy shope is the place where metals are:
A.Selling
B.Packing
C.Cooling
D.Heating*
Ans:D
22.A ferrous metal is one which:
A.Contains aluminium
B.Does not contain iron
C.Contains iron*
D.Mixture of copper and brass
Ans:C
23.Tongs is a tool for:
A.Drilling
B.Cleaning
C.Holding*
D.Placing
Ans:C
24.Mild steel belongs to the category of:
A.Low-carbon steel*
B.Tool steel
C.High carbon steel
D.Medium-Carbon steel
Ans:A
25.Anvil is used in:
A.Foundry
B.Smithy*
C.Store
D.Office
Ans:B
26.Mild steel has got the following metallic structure:
A.Close packed hexagonal
B.Face centered cubic structure
C.Orthorhombic crystalline
D.Body centered cubic structure*
Ans:D
27.Hammer is a:
A.Striking tool*
B.Holding tool
C.Cleaning tool
D.Painting tool
Ans:A
28.An Important product manufactured by the rolling process is:
A.Rollers
B.I-section*
C.Discs
D.Metal cans
Ans:B
29.In smithy metals are heated up to:
A.Red hot*
B.White hot
C.Melting point
D.Freezing point
Ans:A
30.In malleable iron,the carbon is present in the ----------form.
A.Flakes
B.Spikes
C.Nodular*
D.Cementite
Ans:C
31.Upsetting is the process of increasing the:
A.Length
B.Thickness*
C.Colour
D.Surface finish
Ans:B
32.Steel is made from cast iron by removing all excess:
A.Silicon
B.Oxygen
C.Sulphur
D.Carbon*
Ans:D
33.Pritchel hole of the anvil is used to:
A.Hot Punching*
B.Holding a die
C.Threading a nut
D.Threading a bolt
Ans:A
34.The main purpose of heat treatment is to change the:
A.Chemical composition
B.Corrosion properties
C.Mechanical properties*
D.Surface fish
Ans:C
35.The beak or horn of the anvil is used for:
A.Strighten
B.Bending curves*
C.Flatten
D.Thicken
Ans:B
36.An Important process used in case hardening steel is:
A.Cyaniding*
B.Sperodizing
C.Annealing
D.Tempering
Ans:A
37.A forge shop tool which is used for many operations like squaring,sizing,heading,bending and forming operations:
A.Tongs
B.Flatter
C.Swage block*
D.Set-hammer
Ans:C
38.---------------can be hardened only by Carburizing or Cyaniding
A.Low Carbon steel*
B.Alloy steel
C.High Carbon steel
D.Tool steel
Ans:A
39.The shape of the hardie hole in an anvil is:
A.Round
B.Square*
C.Rectangle
D.Triangle
Ans:B
40.High alloy steels must be heated slowly and uniformly for hardening,to avoid:
A.Shrinkage
B.Segregation
C.Scaling
D.Warpage*
Ans:D
41.The chisel used to cutting metals in normal temperature:
A.Mortise chisel
B.Firmer chisel
C.Cold chisel*
D.Hot chisel
Ans:C
42.The element in steel which directly affects the critical temperature of the steel to be heat treated is:
A.Carbon*
B.Sulphur
C.Chromium
D.Phosphorus
Ans:A
43.For hot chiseling steel must be heated to a colour of:
A.White
B.Dark red
C.yellow
D.Light cherry red*
Ans:D
44.The heat-treatment process used to soften hard alloy and tool steel before machining is called:
A.Normalizing
B.Annealing*
C.Carburizing
D.Tempering
Ans:B
45.The cutting edge angle of a hot chisel is:
A.30 Degree*
B.45 Degree
C.60 Degree
D.90 Degree
Ans:A
46.Carbon steels are generally classified as:
A.Air-hardening steel
B.Hydrogen-hardening steel
C.Oil-hardening steel
D.Water-hardening steel*
Ans:D
47.The cutting edge of a hot chisel is slightly ------------for better cutting action.
A.Flattened
B.Rounded*
C.Sharpended
D.Roughened
Ans:B
48.The cutting edge angle of a cold chisel is:
A.30 degree
B.45 degree
C.60 degree*
D.90 degree
Ans:C
49.Swages consist of --------------------parts
A.One
B.Two*
C.Three
D.Four
Ans:B
50.Machines which work on forgings by pressure is called----------
A.Power presses*
B.Power toys
C.Power fluids
D.Power lines
Ans:A
51.A punch is used for making--------------in metal part when it is at forging heat.
A.Threads
B.Grooves
C.Holes*
D.Corners
Ans:C
52.Machines which work on forgings by blow are called-----------
A.Power tillers
B.Power packs
C.Power plants
D.Power hammers*
Ans:D
53.Fullers are used for-------
A.Necking Down*
B.Flatten
C.Making Hole
D.Increasing Thickness
Ans:A
54.Forge  chamfer on bolt head by a:
A.Swaging tool
B.Grinding tool
C.Cupping tool*
D.Cuttng tool
Ans:C
55.Scarfingis the method  of shaping the ends of rods for:
A.Arc welding
B.Forge welding*
C.Gas welding
D.Thermit welding
Ans:B
56.Forging operation----------the structure of metal.
A.Loosen
B.Enlarge
C.Entangle
D.Refines*
Ans:D
57.Upset Forging is the operation of making:
A.Arc welding
B.Forge welding*
C.Gas welding
D.Thermit welding
Ans:B
58.When large quantities of identical forgings are required in mass production:
A.Hand forging is used
B.Press forging is used
C.Die forging is used*
D.Hammer
Ans:C
59.The temperature of furnace used for heat-treating steel is measured and controlled by an instrument called:
A.Thermometer
B.Pyrometer*
C.Hydrometer
D.Speedometer
Ans:B
60.IF steel is galvanized,it is coated with:
A.Lead
B.Copper
C.Tin
D.Zinc*
Ans:D
61.For holding work of rectangular section----is used
A.Flat tong
B.Ring tong
C.Stright-lip fluted tong
D.Rivet tong*
Ans:D
62.The peen of a straight peen hammeris-----------------to its handle.
A.Inclined
B.Skew
C.Parallel*
D.Perpendicular
Ans:C
63.Of the following types of pipes of the same diameter,the one that is least corrosion resistant is:
A.Brass
B.Copper
C.Wrought iron
D.Steel*
Ans:D
64.The most important element which controls the physical properties of steel is:
A.Tungsten
B.Carbon*
C.Silicon
D.Manganese
Ans:B
65.The peen of a cross peen hammer is ---------to its handle.
A.Inclined
B.Skew
C.Parallel
D.Perpendicular*
Ans:D
66.Large amounts of Silicon when added to steel will increase the ----------properties of the steel.
A.Refractory
B.Mechanical
C.Magnetic*
D.Corrosive
Ans:C
67.The alloy steel used for Hot working having a relatively:
A.High carbon content*
B.Low carbon content
C.Low sulphur content
D.High oxygen content
Ans:A
68.The steel for drop forging is heated to a:
A.Light heat
B.Highly plastic state*
C.Red hot
D.Liquid state
Ans:B
69.The hardened parts must be -------to relieve the hardening strains and to increase the toughness of the parts.
A.Tempered*
B.Annealed
C.Carburized
D.Anodized
Ans:A
70.To anneal hard steel,the steel must be heated above its critical temperature and then:
A.Cooled rapidly
B.Quenched in oil
C.Cooled slowly*
D.Quenched in water
Ans:C
71.The ability to heat metal most rapidly in:
A.Molten bath
B.Pit furnace
C.Smith forge
D.Electric furnace*
Ans:D
72.For nitriding steel components,the following atmosphere is generally used in the furncace:
A.Ammonia*
B.Nascent nitrogen
C.Liquid nitrogen
D.Inert gas
Ans:A
73.When a piece of high-carbon steel is heated to red hot,then plunged into cold water it will be:
A.Case-hardened
B.Hardened*
C.Tempered
D.Normalized
Ans:B
74.The steel must be heated upto the ---------temperature and quenched for hardening.
A.Eutectoid
B.Eutectic
C.Critical*
D.Melting
Ans:C
75.The operation of removing the burr of the drop forged parts is known as:
A.Trimming*
B.Blanking
C.Polishing
D.Piercing
Ans:A
76.It is necessary to temper all parts after hardening:
A.To increase the hardness
B.To reduce the hardening strain*
C.To reduce the scale formation
D.To increase the brittleness
Ans:B
77.When hardening steel by the carburising process,after the steel has been heated to the correct temperature and for the correct amount of time,furnace is shut off and the steel is:
A.Retained in the furnace to cool*
B.Removed and quenched in air
C.Removed and quenched in water
D.Removed and quenched in oil
Ans:A
78.Proper control of the-------------in a heat-treating furnace is necessary to prevail excessive scaling of parts being hardened.
A.Atmosphere
B.Fuel
C.Draft
D.Temperature*
Ans:D
79.An important scooter part produced by drop forging is:
A.Piston
B.Kick-start pedal*
C.Cylinder
D.Brake down
Ans:B
80.The process of softening a metal piece and removal of internal stress is called:
A.Annealing*
B.Planishing
C.Burnishing
D.Sheardizing
Ans:A
81.Connecting rods and Double ended spanners are manufactured in large quantities by------process.
A.Spinning
B.Forging*
C.Punching
D.Casting
Ans:B
82.The product which results from annealing white cast iron is called:
A.Nodular iron
B.Spheroidal iron
C.Gray cast iron
D.Malleable iron*
Ans:D
83.In hot working of metals,the temperature of material is:
A.Above melting point of the material
B.100 Degree Celsius
C.Above recrystallisation temperature*
D.Above room temperature
Ans:C
84.Which test is used  to check the evenness of the coating on galvanized wire?
A.Hydrochloric acid dio
B.Warping test
C.Reverse bend test
D.Copper sulphate dip*
Ans:D
85.The deformation of material in cold working and hot working is:
A.Viscous deformation
B.Plastic deformation*
C.Elastic deformation
D.Isotropic deformation
Ans:B
86.What mechanical property is desired so that it can be forged?
A.Ductility
B.Elasticity
C.Malleability*
D.Brittleness
Ans:C
87.In which metal forming process the material is shaped  by means of intermittent blows on it.
A.Forging process*
B.Rolling process
C.Wire drawing process
D.Extrusion process
Ans:A
88.-----can be used to scribe lines parallel to the edges of the work.
A.Vernier caliper
B.Divider
C.Combination set
D.Hermaphrodite caliper*
Ans:D
89.Good quality scales for use in smithy shop measurements are usually made of:
A.Wood
B.Brass*
C.Plastic
D.Glass
Ans:B
90.In cold working of metals,the temperature of material is:
A.Room Temperature
B.Above room temperature
C.Below recrystallisation temperature*
D.Below room temperature
Ans:C
91.In an open heath,the work makes-----------contact with fuel.
A.Direct*
B.Indirect
C.No
D.Partly
Ans:A
92.The best fuel is for blacksmith’s hearths is Charcoal,because it contains no:
A.Carbon
B.Phosphorus
C.Sulphur*
D.Potassium
Ans:C
93.In a heating furnace the work piece does not come into direct contact with the:
A.Air
B.Fuel*
C.Heat
D.Water
Ans:B
94.The blower is an attachment to the hearth for supplying:
A.Fuel
B.Fire brick
C.Work piece
D.Air*
Ans:D
95.With excessive heating the forgings suffer from:
A.Swellig
B.Carburation
C.Oxidation*
D.Shrinkage
Ans:C
96.If the forging operaion is finished at a lower temperature,this leads to:
A.Time saving
B.Colour change
C.Better surface finish
D.Cold hardening and cracks*
Ans:D
97.The two faces of a sledge hammer are:
A.Different
B.Identical*
D.Pointed
D.Grooved
Ans:B
98.The body of the anvil is made of:
A.Cast Iron
B.Brass
C.Mild steel*
D.Tool steel
Ans:C
99.The hand hammers are made of:
A.Mild steel
B.High carbon steel
C.Cast iron
D.Cast steel*
Ans:D
100.Scarf weld is belongs to:
A.Resistance welding
B.Arc welding
C.Gas welding
D.Forge welding*
Ans:D

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